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Welding Cables

Cable Standard

Generally conforms to, Based on IS:9857-1990 VDE 0282, IEC 245-6, BS 6899

Salient Features

  1. Ultra high performance flexible welding lead, double insulated for longer life and added safety
  2. Better flame retardant properties
  3. Outstanding toughness & durability
  4. High resistance to cuts, tears & abrasion
  5. Resistance to oil, solvents and chemicals
  6. Excellent ozone and weather resistant

Technical Data

Operating Temp : -20°C to max.+90°C
Nominal Voltage : 600 V
Spark Test : 3.0 KV(ac)
Min. Bending Radius : 6 x Cable Diameter

Application

Designed for the secondary (high current) connection to automatic or hand-held metal arc welding electrodes. It is suitable for flexible use under rugged conditions, on assembly lines & conveyor systems, in machine tool and automatically operated line & spot welding machines

Standard Packing

Coils 100, 200, 300 and 500m

Conductor : High conductivity, bare annealed copper flexible conductor, EC copper class 5 & class 6 generally conforms to IS:8130-1984, IEC 60228
Separation : Polyester tape
Insulation : Double Insulated/single insulated flexible Nitrile rubber HOFR insulated as per IS:6380-1984 Orange / Black Jacket

Current Rating

The maximum current ratings of flexible welding cables for different duly cycles are based on an ambient air temperature of 25 C and a maximum conductor temperature of 90 C. The percentage duly cycles for various processes and applications are as follows:

  1. Automobile Welding: up to 100%
  2. Semi Automatic Welding: 30% to 85%
  3. Manual Welding: 0% to 60%
  4. Very intermittent or Occasional Welding: up to 20%

Voltage Drop

When total cable lengths in excess of 15mtr., are involved, it may be necessary to use cables of larger cross section to ensure that the voltage drop is not excessive & welding currents are maintained at adequate levels.

Data Sheet
Cable Size Nominal Inner
Insulation
Thickness
Nominal
sheath
Thickness
Overall Cable Diameter Max. Conductor
Resistance
at 20°C
Current  Rating
Welding  Applications
Non Welding Applications
Single
Insulation
Double
Insulation
100% 85% 60% 30% 20%
Sq.mm mm mm mm mm s/km. amp amp amp amp amp amp
10.0 1.0 1.10 7.0 8.50 1.910 105 115 135 190 235 110
16.0 1.10 1.30 9.0 10.0 1.210 135 145 175 245 302 138
25.0 1.20 1,40 10.30 12.0 0.780 180 195 230 330 402 187
35.0 1.20 1.60 11.85 13.50 0.554 225 245 290 410 503 233
50.0 1.30 1.70 14.0 15.20 0.386 285 310 370 520 637 295
70.0 1.40 1.80 15.80 18.0 0.272 355 385 460 650 794 372
95.0 1.80 2.0 17.70 20.60 0.206 430 470 560 790 961 449
120.0 2.0 2.10 19.50 23.0 0.161 500 540 650 910 1118 523

Rating factors for variation in ambient temperature

Ambient Temperature °C 20° 25° 30° 35° 40° 45° 50° 55° 60° 65°
Rating Factor 1.04 1.04 1.04 1.04 1.04 1.04 1.04 0.69 0.64 0.57

information

Call: +91 9825611063

Email: info@neskeb.com

Working Hours: 09:00 – 18:00 (IST)

Weekly Off - Wednesday

NESKEB CABLES PVT. LTD.

Survey No. 142, P4, P1, Ankit Ind. Area-3,
Plot No.1 To 6, Nr. Varun Casting,
Padvala-Pardi Road,
At.- PADVALA-360 024,
TA-Kotda Sangani,
Dist. Rajkot (Gujarat - India)

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